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Koyo merged with Toyoda Machinery Jan. 1, 2006, to become JTEKT, a leading manufacturer of ball and roller bearings, automotive steering systems, drive line products and machine tools. Toyota Motor Corp. had been the major investor in each company and is the major stockholder in JTEKT with about 24 percent.
Although bearings tend to wear out with use, designers can make tradeoffs of bearing size and cost versus lifetime. A bearing can last indefinitely—longer than the rest of the machine—if it is kept cool, clean, lubricated, is run within the rated load, and if the bearing materials are sufficiently free of microscopic defects.
In the case of ball bearings, the bearing has inner and outer races and a set of balls. Each race is a ring with a groove where the balls rest. The groove is usually shaped so the ball is a slightly loose fit in the groove. Thus, in principle, the ball contacts each race at a single point.
Roller bearings may use just two races, but ball bearings typically use three or four races. Wire race bearings can be large yet lightweight and with small profile and good precision. Wire races have little intrinsic structure and must be adequately supported by the bearing housing. Balls, rollers or even cross rollers are used as rolling elements.
Ball bearings tend to have lower load capacity for their size than other kinds of rolling-element bearings due to the smaller contact area between the balls and races. However, they can tolerate some misalignment of the inner and outer races. Common ball bearing designs include angular contact, axial, deep-groove, and preloaded pairs.
Fluid thrust bearings contain a number of sector-shaped pads, arranged in a circle around the shaft, and which are free to pivot. These create wedge-shaped regions of oil inside the bearing between the pads and a rotating disk, which support the applied thrust and eliminate metal-on-metal contact.
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