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During normal use, cutting edges either wear and/or chip. The geometric features of cutting tools can be automatically measured within the CNC tool grinder and the tool ground to return cutting surfaces to optimal condition. Significant software advancements have allowed CNC tool and cutter grinders to be utilized in a wide range of industries.
The human operator selects the machine tool (such as a 1 ⁄ 4-inch (6-MM) v-bit or a 3 ⁄ 4-inch core box bit), speed, cut depth and tool path. For cut path, most machines give the options of tracing the vectors, cutting outside the vectors, or cutting inside the vectors.
The tools that a machinist is expected to be proficient with fall into broad categories: Measuring tools: The measuring tools come in several basic varieties: Comparison tools such as adjustable parallels and plain calipers, Direct reading tools such as rules, scales, and vernier calipers, Micrometer tools based on screw threads,
All tools assigned to the same tool class are suitable for the same task, but they have different sizes. The tool classes are organized in a tree, which is adapted and expanded by the user. The tool types with the corresponding images describe the required geometric values and where they are measured. Each tool type is assigned to a class list ...
Milling cutters are cutting tools typically used in milling machines or machining centres to perform milling operations (and occasionally in other machine tools).They remove material by their movement within the machine (e.g., a ball nose mill) or directly from the cutter's shape (e.g., a form tool such as a hobbing cutter).
A tool similar to a router, but designed to hold smaller cutting bits—thereby making it easier to handle for small jobs—is a laminate trimmer. A related tool, called a spindle moulder (UK) or shaper (North America), is used to hold larger cutter heads and can be used for deeper or larger-diameter cuts. Another related machine is the pin ...
End mills are typically made on CNC (computer numeric controlled) tool and cutter grinder machines under high-pressure lubricants such as water, water-soluble oil, and high-flashpoint oil. Grinding inside the machine is accomplished with abrasive wheels mounted on a spindle (and in some cases, multiple spindles).
CAM software automates the process of converting 3D models into tool paths, the route the multiaxis machine takes to mill a part (Fig. 1). This software takes into account the different parameters of the tool head (in the case of a CNC router, this would be the bit size), dimensions of the blank, and any constraints the machine may have.
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