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Hot gas welding, also known as hot air welding, is a plastic welding technique using heat. A specially designed heat gun, called a hot air welder, produces a jet of hot air that softens both the parts to be joined and a plastic filler rod, all of which must be of the same or a very similar plastic. (Welding PVC to acrylic is an exception to ...
The speed tip heats the rod and the substrate, while at the same time it presses the molten weld rod into position. A bead of softened plastic is laid into the joint and the parts and weld rod fuse. With polypropylene, the melted welding rod must be "mixed" with the semi-melted base material being fabricated or repaired.
The PP and PE components of a blend constitute the "crystalline phase", and the rubber and branched PE chains and PE/PP end groups gives the "amorphous phase". If PP and PE are the dominant component of a TPO blend then the rubber fraction will be dispersed into a continuous matrix of "crystalline" polypropylene.
This plastic is processed by injection molding or extrusion; depending on the type, the processing temperature is 260–300 °C. The surface can be printed, hot-stamped, painted or metallized. Welds are possible by means of heating element, friction or ultrasonic welding. It can be glued with halogenated solvents or various adhesives.
Thermoplastic vulcanizates were first reported in 1962 by A.M. Gessler and W.H. Haslett. [4] In 1973, W.K. Fisher reported the dynamic vulcanization process through his prior work on polypropylene and EPDM rubber-based TPVs with peroxides as a cross-linking agent.
Polypropylene is commonly used in car bumpers, interior trims, and other components [19] where TiOâ‚‚ is added to improve the UV stability of the plastic, ensuring that parts do not degrade or lose color when exposed to sunlight over time. [20] Polyethylene films are widely used in agriculture for greenhouses, mulching, and silage wraps. [21]
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