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Quarry tile is a building material, usually 1 ⁄ 2 to 3 ⁄ 4 inch (13 to 19 mm) thick, made by either the extrusion process or more commonly by press forming and firing natural clay or shales. [ 1 ] [ 2 ] Quarry tile is manufactured from clay in a manner similar to bricks . [ 3 ]
Stone sealing is the application of a surface treatment to products constructed of natural stone to retard staining and corrosion. [1] All bulk natural stone is riddled with interconnected capillary channels that permit penetration by liquids and gases.
Natural stone tiles can be stained by spilled liquids; they must be sealed and periodically resealed with a sealant in contrast to ceramic tiles which only need their grout lines sealed. However, because of the complex, nonrepeating patterns in natural stone, small amounts of dirt on many natural stone floor tiles do not show.
Precise offsite dimension cuts. Precutting can be done at the quarry, or at a masonry workshop by sawyer and banker masons. The precision amounts to a form of prefabrication, such that the masons do not have to make adjustments onsite, and construction is an assembly process. Precise ashlar interfaces also reduce the amount of mortar required. [22]
Mortar holding weathered bricks. Mortar is a workable paste which hardens to bind building blocks such as stones, bricks, and concrete masonry units, to fill and seal the irregular gaps between them, spread the weight of them evenly, and sometimes to add decorative colours or patterns to masonry walls.
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Ceramic tiles are clay products that are formed into thin tiles and fired. Ceramic tiles are set in beds of mortar or mastic with the joints between tiles grouted. Varieties of ceramic tiles include quarry tile, porcelain, and terracotta. Many different natural stones are cut into a variety of sizes, shapes, and thicknesses for use as flooring.
The Nori was first produced at a brickworks adjacent to the quarry at Whinney Hill, Altham, by the Accrington Brick and Tile Company Ltd. The clay there produced bricks of the highest strength and hardness. These bricks were acid resistant, so could be used for the lining of flues and chimneys.
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