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In making crucible steel, the blister steel bars were broken into pieces and melted in small crucibles, each containing 20 kg or so. This produced higher quality metal, but increased the cost. The Bessemer process reduced the time needed to make lower-grade steel to about half an hour while requiring only enough coke needed to melt the pig iron.
Basic oxygen steelmaking is a primary steelmaking process for converting molten pig iron into steel by blowing oxygen through a lance over the molten pig iron inside the converter. Exothermic heat is generated by the oxidation reactions during blowing. The basic oxygen steel-making process is as follows:
New Zealand Steel steel complex, fed by direct reduction rotary furnaces (SL/RN process) [1] (capacity 650,000 t/year). [2] In the iron and steel industry, direct reduction is a set of processes for obtaining iron from iron ore, by reducing iron oxides without melting the metal. The resulting product is pre-reduced iron ore.
Refining of a 9.5%CrMoWVNbN steel in an argon, oxygen decarburisation (AOD) vessel. Argonoxygen decarburization (AOD) is a process primarily used in stainless steel making and other high grade alloys with oxidizable elements such as chromium and aluminium.
Direct reduction processes can be divided roughly into two categories: gas-based and coal-based. In both cases, the objective of the process is to remove the oxygen contained in various forms of iron ore (sized ore, concentrates, pellets, mill scale, furnace dust, etc.) in order to convert the ore to metallic iron, without melting it (below 1,200 °C (2,190 °F)).
The process also decreased the labor requirements for steel-making. Before it was introduced, steel was far too expensive to make bridges or the framework for buildings and thus wrought iron had been used throughout the Industrial Revolution. After the introduction of the Bessemer process, steel and wrought iron became similarly priced, and ...
A process flow diagram (PFD) is a diagram commonly used in chemical and process engineering to indicate the general flow of plant processes and equipment. The PFD displays the relationship between major equipment of a plant facility and does not show minor details such as piping details and designations.
Their process was known as the Siemens–Martin process or Martin–Siemens process, and the furnace as an "open-hearth" furnace. Most open hearth furnaces were closed by the early 1990s, not least because of their slow operation, being replaced by the basic oxygen furnace or electric arc furnace .
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