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An end mill is a type of milling cutter, a cutting tool used in industrial milling applications. They can have several end configurations: round (ball), tapered, or straight are a few popular types. They can have several end configurations: round (ball), tapered, or straight are a few popular types.
CAM software automates the process of converting 3D models into tool paths, the route the multiaxis machine takes to mill a part (Fig. 1). This software takes into account the different parameters of the tool head (in the case of a CNC router, this would be the bit size), dimensions of the blank, and any constraints the machine may have.
A tool similar to a router, but designed to hold smaller cutting bits—thereby making it easier to handle for small jobs—is a laminate trimmer. A related tool, called a spindle moulder (UK) or shaper (North America), is used to hold larger cutter heads and can be used for deeper or larger-diameter cuts. Another related machine is the pin ...
With the addition of accessory holders, the single-lip grinding capability may also be applied to grinding lathe cutting bits, and simple faceted profiles on tips of drill bits or end mills. The machine is sometimes advertised as a "universal cutter-grinder", but the "universal" term refers only to the range of compound angles available, not ...
On some controllers the G-code can be loaded as a vector file on the router control panel. A vector file can be created from a picture file by using a drawing (CAD) software. The human operator selects the machine tool (such as a 1 ⁄ 4-inch (6-MM) v-bit or a 3 ⁄ 4-inch core box bit), speed, cut depth and tool path. For cut path, most ...
Knee mill or knee-and-column mill refers to any milling machine whose x-y table rides up and down the column on a vertically adjustable knee. This includes Bridgeports. Planer-style mill (Plano Milling)Large mills built in the same configuration as planers except with a milling spindle instead of a planing head. This term is growing dated as ...
The advantage of tipped tools is only a small insert of the cutting material is needed to provide the cutting ability. The small size makes manufacturing of the insert easier than making a solid tool of the same material. This also reduces cost because the tool holder can be made of a less-expensive and tougher material.
To achieve optimal surface speed and cutting conditions, burrs are rapidly rotated at high speeds, often in the range of thousands or tens of thousands of RPM, which is typically the maximum speed supported by a given spindle. The cutters depicted in the image, being made of tungsten carbide, can withstand and operate at these elevated speeds.
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