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Blast furnaces differ from bloomeries and reverberatory furnaces in that in a blast furnace, flue gas is in direct contact with the ore and iron, allowing carbon monoxide to diffuse into the ore and reduce the iron oxide. The blast furnace operates as a countercurrent exchange process whereas a bloomery does not.
The Chinese are thought to have skipped the bloomery process completely, starting with the blast furnace and the finery forge to produce wrought iron; by the fifth century BC, metalworkers in the southern state of Wu had invented the blast furnace and the means to both cast iron and to decarburize the carbon-rich pig iron produced in a blast ...
As a co-product of steelmaking, slag is typically produced either through the blast furnace – oxygen converter route or the electric arc furnace – ladle furnace route. [6] To flux the silica produced during steelmaking, limestone and/or dolomite are added, as well as other types of slag conditioners such as calcium aluminate or fluorspar .
The PCI method is based on the simple concept of primary air (termed the "conveying gas") carrying pulverized coal which injected through a lance to the tuyere (mid-bottom inlet of a blast furnace), then mixed with secondary hot air (termed the "blast") supplied through a blowpipe in the tuyere and then piped to a furnace to create a balloon ...
Blast furnace 3, including the cast house, is one of the main components of the museum and features numerous information plates, exhibition pieces and documentary films on monitors. The blast furnace also serves as an observation platform. An elevator has been installed. A colorful light installation illuminates the blast furnace at night.
Earlier processes for this included the finery forge, the puddling furnace, the Bessemer process, and the open hearth furnace. Modern steel mills and direct-reduction iron plants transfer the molten iron to a ladle for immediate use in the steel making furnaces or cast it into pigs on a pig-casting machine for reuse or resale. Modern pig ...
The furnace was a cold-blast furnace with the air-blast being provided by a 10 h.p. steam engine driving an 'American blower'. [14] There was a level timber trestle bridge from the top of the slope to the top of the furnace, over which the raw materials were moved by wheelbarrow before being added to the furnace. [9] [4]