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Each bar will give a "theoretical wet film thickness" or, in other words, the thickness of the coating that should remain on the drawdown card after application. Even with high manufacturing tolerances, the actual wet film thickness can vary from 50% to 90% of the gap. There are multiple types of bar applicators, their forms and uses are shown ...
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In all cases, the process fluid to be evaporated flows downwards by gravity as a continuous film. The fluid will create a film along the tube walls, progressing downwards (falling) - hence the name. The fluid distributor has to be designed carefully in order to maintain an even liquid distribution for all tubes along which the solution falls.
AFC progressed from supplying coated glass to supplying the thin film coating equipment to produce these electrodes. AFC merged with the large area display coating divisions of Donnelly Mirrors of Holland, Michigan (now Magna International of Ontario, Canada) in 1992, and with Balzers and Leybold (Unaxis Corporation) of Alzenau, Germany in 2000 ...
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The fluid film thickness is much less than the width and length and thus curvature effects are negligible. (i.e. h ≪ l {\displaystyle h\ll l} and h ≪ w {\displaystyle h\ll w} ). For some simple bearing geometries and boundary conditions, the Reynolds equation can be solved analytically.
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