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Many metals and thermoplastics can be welded, but some are easier to weld than others (see Rheological weldability). A material's weldability is used to determine the welding process and to compare the final weld quality to other materials. Weldability is often hard to define quantitatively, so most standards define it qualitatively.
Mohs hardness of materials (data page) Vickers hardness test; Brinell scale This page was last edited on ...
Aluminium alloys are often used due to their high strength-to-weight ratio, corrosion resistance, low cost, high thermal and electrical conductivity.There are a variety of techniques to join aluminium including mechanical fasteners, welding, adhesive bonding, brazing, soldering and friction stir welding (FSW), etc. Various techniques are used based on the cost and strength required for the joint.
Dissimilar friction stir welding (DFSW) is the application of friction stir welding (FSW), invented in The Welding Institute (TWI) in 1991, [1] to join different base metals including aluminum, copper, steel, titanium, magnesium and other materials. [2] It is based on solid state welding that means there is no melting.
Higher boron content leads to higher hardness because of the increased density of short, covalent boron-boron and boron-metal bonds. However, researchers have been able to push WB 2 into the superhard regime through minority additions of other transition metals such as niobium and tantalum in the crystal structure. [ 54 ]
SAW as an example can temper previous weld passes due to its generally high heat input characteristics. The detailed hardness profiles of HY-80 weldments varies with different processes (gradients vary dramatically), but the peak values for hardness remains constant among the different processes. [1] This holds true for both HAZ and weld metal.
The efficiency is dependent on the welding process used, with shielded metal arc welding having a value of 0.75, gas metal arc welding and submerged arc welding, 0.9, and gas tungsten arc welding, 0.8. [56] Methods of alleviating the stresses and brittleness created in the HAZ include stress relieving and tempering. [57]
Aluminium–copper alloys (AlCu) are aluminium alloys that consist largely of aluminium (Al) and traces of copper (Cu) as the main alloying elements.Important grades also contain additives of magnesium, iron, nickel and silicon (AlCu(Mg, Fe, Ni, Si)), often manganese is also included to increase strength (see aluminium-manganese alloys).
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