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Most cast bullets are made of lead alloyed with tin and antimony; but zinc alloys have been used when lead is scarce, and may be used again in response to concerns about lead toxicity. Most commercial bullet manufacturers use swaging in preference to casting, but bullet casting remains popular with handloaders. [1]
Cast bullets as cast (left), with gas check (center) and lubricated (right). A gas check is a gasket type component of firearms ammunition. Gas checks are used when non-jacketed bullets are used in high pressure cartridges. The use of a gas check inhibits the buildup of lead in the barrel and improves accuracy. [1]
Components of a modern bottleneck rifle cartridge. Top-to-bottom: Copper-jacketed bullet, smokeless powder granules, rimless brass case, Boxer primer.. Handloading, or reloading, is the practice of making firearm cartridges by manually assembling the individual components (metallic/polymer case, primer, propellant and projectile), rather than purchasing mass-assembled, factory-loaded ...
With a mold, bullets can be made at home for reloading ammunition, where local laws allow. Hand-casting, however, is only time- and cost-effective for solid lead bullets. Cast and jacketed bullets are also commercially available from numerous manufacturers for handloading and are most often more convenient than casting bullets from bulk or ...
Rock Chuck Bullet Swage (later abbreviated RCBS) is a handloading equipment manufacturer operating in Oroville, California. The company originated during the sporting ammunition shortage caused by World War II , became a widely recognized manufacturer of handloading equipment, and has subsequently been purchased by Hodgdon Powder Company .
Full factory velocity handloads when assembled using hard-cast, gas-checked bullets of .432 in diameter rival accuracy of any jacketed ammunition for this cartridge. [ 7 ] Three years after the introduction of the .444 Marlin, Hornady introduced a new, heavier, 265-grain (17.2 g) .430 inches (10.9 mm) bullet created specifically for use in this ...
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The other common manufacturing method is casting, which uses molten metals poured into a mold. Since metals expand when heated and contract when cooled, cast bullets must be cast with a mold slightly larger than the desired finish size, so that as the molten metal cools, it will harden at just the right point to shrink to the desired size.
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