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The use of larger gauge stranded aluminum wire (larger than #8 AWG) is fairly common in much of North America for modern residential construction. Aluminum wire is used in residential applications for lower voltage service feeders from the utility to the building. This is installed with materials and methods as specified by the local electrical ...
Aluminum, or metal core board or insulated metal substrate (IMS), clad with thermally conductive thin dielectric - used for parts requiring significant cooling - power switches, LEDs. Consists of usually single, sometimes double layer thin circuit board based on e.g. FR-4, laminated on aluminum sheet metal, commonly 0.8, 1, 1.5, 2 or 3 mm thick.
A somewhat similar system called "concentric wiring" was introduced in the United States around 1905. In this system, an insulated electrical wire was wrapped with copper tape which was then soldered, forming the grounded (return) conductor of the wiring system. The bare metal sheath, at earth potential, was considered safe to touch.
Many electrical circuits are longer than the length of conductor which can be contained on one reel. As a result, splicing is often necessary to join conductors to provide the desired length. It is important that the splice not be the weak link. A splice (joint) must have high physical strength along with a high electrical current rating.
The armor may be made of steel or aluminum, and although connected to earth ground is not intended to carry current during normal operation. Electrical power cables are sometimes installed in raceways, including electrical conduit and cable trays, which may contain one or more conductors. When it is intended to be used inside a building ...
In some cases, strips cut from metal sheet were made into wire by pulling them through perforations in stone beads. This causes the strips to fold round on themselves to form thin tubes. This strip drawing technique was in use in Egypt by the 2nd Dynasty (c. 2890 – c. 2686 BCE [2]).
The ampacity of a conductor, that is, the amount of current it can carry, is related to its electrical resistance: a lower-resistance conductor can carry a larger value of current. The resistance, in turn, is determined by the material the conductor is made from (as described above) and the conductor's size.
For heating, resistance wire must be stable in air when hot. Kanthal FeCrAl alloy forms a protective layer of aluminium oxide (). [1]Aluminium oxide has high thermal conductivity but is an electrical insulator, so special techniques may be required to make good electrical connections.
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