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Fatigue has traditionally been associated with the failure of metal components which led to the term metal fatigue. In the nineteenth century, the sudden failing of metal railway axles was thought to be caused by the metal crystallising because of the brittle appearance of the fracture surface, but this has since been disproved. [ 1 ]
Scanning electron microscope image of fatigue striations produced from constant amplitude loading. The crack is growing from left to right. Striations are marks produced on the fracture surface that show the incremental growth of a fatigue crack. A striation marks the position of the crack tip at the time it was made.
In true corrosion fatigue, the fatigue-crack-growth rate is enhanced by corrosion; this effect is seen in all three regions of the fatigue-crack growth-rate diagram. The diagram on the left is a schematic of crack-growth rate under true corrosion fatigue; the curve shifts to a lower stress-intensity-factor range in the corrosive environment.
mild steel cracks in the presence of alkali (e.g. boiler cracking and caustic stress corrosion cracking) and nitrates; copper alloys crack in ammoniacal solutions (season cracking); high-tensile steels have been known to crack in an unexpectedly brittle manner in a whole variety of aqueous environments, especially when chlorides are present.
Fretting decreases fatigue strength of materials operating under cycling stress. This can result in fretting fatigue, whereby fatigue cracks can initiate in the fretting zone. Afterwards, the crack propagates into the material. Lap joints, common on airframe surfaces, are a prime location for fretting corrosion.
PSB structure (adopted from [7]). Persistent slip-bands (PSBs) are associated with strain localisation due to fatigue in metals and cracking on the same plane. Transmission electron microscopy (TEM) and three-dimensional discrete dislocation dynamics (DDD [8]) simulation were used to reveal and understand dislocations type and arrangement/patterns to relate it to the sub-surface structure.
Vibration fatigue is a mechanical engineering term describing material fatigue, caused by forced vibration of random nature. An excited structure responds according to its natural-dynamics modes, which results in a dynamic stress load in the material points. [ 1 ]
There are three mechanisms acting in thermo-mechanical fatigue Creep is the flow of material at high temperatures; Fatigue is crack growth and propagation due to repeated loading; Oxidation is a change in the chemical composition of the material due to environmental factors. The oxidized material is more brittle and prone to crack creation.