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To create foam latex, a liquid latex base is mixed with various additives and whipped into a foam, then poured or injected into a mold and baked in an oven to cure.The main components of foam latex are the latex base, a foaming agent (to help it whip into a froth), a gelling agent (to convert the liquid foam into a gel), and a curing agent (to turn the gelled foam latex into a solid when baked).
Liquid latex is usually made of 33% latex, 66% water, and less than 1% ammonia (to increase its shelf life and to control the pH of the solution). Liquid latex is sold in volumes ranging from 2 ounces to 1 gallon, and its consistency is similar to latex house paint.
Foam rubber was first made in 1929, by E. A. Murphy [2] and Eric Owen, two research chemists at Dunlop Rubber, who used whipped latex. In 1937, isocyanate-based materials were first used to make foam rubber. After World War II, styrene-butadiene rubber replaced many natural types of foam. Foam rubber has been used commercially for a wide range ...
The major commercial source of natural rubber latex is the Amazonian rubber tree (Hevea brasiliensis), [1] a member of the spurge family, Euphorbiaceae.Once native to Brazil, the species is now pan-tropical.
Latex foam may refer to: Foam latex , a lightweight form of latex created from liquid latex Foam rubber , rubber that has been manufactured with a foaming agent to create an air-filled matrix structure
A foaming agent is a material such as a surfactant or a blowing agent that facilitates the formation of foam.A surfactant, when present in small amounts, reduces surface tension of a liquid (reduces the work needed to create the foam) or increases its colloidal stability by inhibiting coalescence of bubbles. [1]
[1]: 6 [2]: 4 [3] The foam "may contain more or less liquid [or solid] according to circumstances", [1]: 6 although in the case of gas-liquid foams, the gas occupies most of the volume. [ 2 ] : 4 The word derives from the medieval German and otherwise obsolete veim , in reference to the "frothy head forming in the glass once the beer has been ...
Robert A. Volz is credited with discovering the first process for making reticulated polyurethane foam in 1956 while working for the Scott Paper Company. [6] Production of reticulated polyurethane foam is a two-step process that begins with the creation of conventional (closed-cell) polyurethane foam, after which cell faces (or "windows") are removed.
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