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If heat is produced at a sufficient rate, the conductor temperature rises and the insulation can be damaged or ultimately the conductor itself can sag or melt. The ampacity rating for a conductor is based on the conductor diameter, material used (copper or aluminum), the rated maximum application temperature, and the installation conditions.
A wire or cable has a voltage (to neutral) rating and a maximum conductor surface temperature rating. The amount of current a cable or wire can safely carry depends on the installation conditions. The international standard wire sizes are given in the IEC 60228 standard of the International Electrotechnical Commission.
A great deal of THWN wire is actually dual-rated, and meets THHN the specification as well, so may be used in wet environments up to 75°C or dry environments up to 90°C. An extended specification, THWN-2 permits use in wet locations and conductor temperatures up to 90°C simultaneously.
Wire that is approved to BS 6231 might not carry the UL and CSA ratings, if, for example, the wire is not suitable for use at the higher 105 °C temperature that is specified for those ratings. In that case, the wire is not tri-rated. According to UL 758, the maximum operating temperature of tri-rated cable is 105 °C. British Standard BS 6231 ...
Wire sized 1 AWG is referred to as "one gauge" or "No. 1" wire; similarly, thinner sizes are pronounced "x gauge" or "No. x" wire, where x is the positive-integer AWG number. Consecutive AWG wire sizes thicker than No. 1 wire are designated by the number of zeros: No. 0, often written 1/0 and referred to as "one aught" wire
For wire sizes smaller than AWG No. 2 (33.6 mm 2, 0.0521 sq in), this term is also generally regarded as insignificant. R c , a {\textstyle R_{c,a}} is the effective thermal resistance between the conductor and the ambient conditions, which can require significant empirical or theoretical effort to estimate.
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