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Electrostatic coating is a manufacturing process that employs charged particles to more efficiently paint a workpiece. Paint, in the form of either powdered particles or atomized liquid, is initially projected towards a conductive workpiece using normal spraying methods, and is then accelerated toward the work piece by a powerful electrostatic charge.
Electrostatic painting was first patented in the U.S. by Harold Ransburg in the late 1940s. Harold Ransburg founded Ransburg Electrostatic Equipment and discovered that electrostatic spray painting was an immediate success as manufacturers quickly perceived the substantial materials savings that could be achieved.
Spray painting machines are available in various varieties, including airless, HVLP (High Volume Low Pressure), and electrostatic, and they can be operated manually or automatically. The market for spray painting machines has been expanding significantly as a result of rising demands for accurate and effective surface finishing.
A rotary atomizer is an automatic electrostatic paint applicator used in high volume, automatic production painting environments. Also called a 'paint bell', "rotary bell atomizer" or 'bell applicator', it is preferred for high volume paint application for its superior transfer efficiency, spray pattern consistency, and low compressed air consumption, when compared to a paint spray gun.
Rotational Bell atomizers, other automatic electrostatic or automatic conventional sprayers are mounted on the robot to provide the highest quality finish. Automatic mixing equipment will usually supply the sprayers with paint. This equipment is designed to regulate pressure and flow, which are extremely important in providing consistent paint ...
Spray Equipment: Graco is well known for its spray painting and coating equipment. This includes airless paint sprayers, texture sprayers, line striping equipment, and more. Dispensing Equipment: They produce dispensing solutions for precise application of fluids in industries like automotive manufacturing, electronics, and food processing.
The gun imparts a negative charge to the powder, which is then sprayed towards the grounded object by mechanical or compressed air spraying and then accelerated toward the workpiece by the powerful electrostatic charge. There is a wide variety of spray nozzles available for use in electrostatic coating. The type of nozzle used will depend on ...
Once the air supply is turned off, the powder will remain in its original form. The fluidized powder is sprayed onto the hot substrate using suitable spray guns. An electrostatic spray gun incorporates an ionizer electrode on it, which gives the powder particles a positive electric charge. The steel to be coated is “grounded” through the ...
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