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Bondo is a polyester putty product originally marketed as an automotive body filler. Nowadays the brand name is used by 3M for a line of American-made products for automotive, marine and household repairs. [1] [2] The term Bondo is trademarked by 3M, but is commonly used to refer to any brand of automotive repair putty due to its popularity.
Body solder is a type of solder used to smooth the surface of automobile bodies before painting. It has been largely supplanted by polyester body fillers, such as Bondo, and others, but many purists and auto customizers continue to use body solder, asserting that it bonds better to sheet metal, feels better, wears better, resists higher temperatures, and can be powder coated or otherwise ...
Filler can have a negative or positive effect on fatigue resistance depending on the filler type and shape. In general fillers create small discontinuities in the matrix. This can contribute to crack initiation point. If the filler is brittle fatigue resistance will be low, whereas if the filler is very ductile the composite will be fatigue ...
Polyester resins are synthetic resins formed by the reaction of dibasic organic acids and polyhydric alcohols. Maleic anhydride is a commonly used raw material with diacid functionality in unsaturated polyester resins. [1]
Fillers both reduce weight and change the physical properties, typically adding strength. Production challenges include wetting the filler, which could consist of glass microspheres or aligned fibers rather than random chopped fibers; adjusting die temperature and pressure to provide the proper geometry; and adjusting chemistry to end use.
The resin often contains a significant amount of filler. The most common fillers are calcium carbonates and aluminium trihydrates. In filled resin systems, fillers replace some of the reinforcements; 5 to 25% filler is used by weight. Steel, wood, GRP, and other materials are used as mould materials for prototyping purposes. The mould can be a ...
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