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A metallurgical furnace, often simply referred to as a furnace when the context is known, is an industrial furnace used to heat, melt, or otherwise process metals. Furnaces have been a central piece of equipment throughout the history of metallurgy ; processing metals with heat is even its own engineering specialty known as pyrometallurgy .
Flash smelting with oxygen-enriched air (the 'reaction gas') makes use of the energy contained in the concentrate to supply most of the energy required by the furnaces. [4] [5] The concentrate must be dried before it is injected into the furnaces and, in the case of the Outokumpu process, some of the furnaces use an optional heater to warm the ...
Typically a transfer ladle will be used to transfer molten metal from a primary melting furnace to either a holding furnace or an auto-pour unit. Treatment ladle: a ladle used for a process to take place within the ladle to change some aspect of the molten metal. A typical example being to convert cast iron to ductile iron by the addition of ...
More recent furnaces exploit bath smelting, top-jetting lance smelting, flash smelting, and blast furnaces. Some examples of bath smelters include the Noranda furnace, the Isasmelt furnace, the Teniente reactor, the Vunyukov smelter, and the SKS technology. Top-jetting lance smelters include the Mitsubishi smelting reactor.
Electron-beam furnaces are used for production and refining of high-purity metals (especially titanium, vanadium, tantalum, niobium, hafnium, etc.) and some exotic alloys. [1] The EB furnaces use a hot cathode for production of electrons and high voltage for accelerating them towards the target to be melted.
The advantage of the induction furnace is a clean, energy-efficient and well-controlled melting process, compared to most other means of metal melting. Most modern foundries use this type of furnace, and many iron foundries are replacing cupola furnaces with induction furnaces to melt cast iron, as the former emit much dust and other pollutants ...
The maximum melting area of day tanks is 10 m2, and the melting capacity is between 0.4 and 0.8 t/m2 of melting area. The pot furnace is one type of this. The furnace consists of a refractory masonry basin with a depth of 40 to 60 cm (bottom furnace), which is covered with a vault with a diameter of 70 to 80 cm (top furnace).
Reverberatory furnaces (in this context, usually called air furnaces) were formerly also used for melting brass, bronze, and pig iron for foundry work. They were also, for the first 75 years of the 20th century, the dominant smelting furnace used in copper production, treating either roasted calcine or raw copper sulfide concentrate. [1]