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In the making of firebrick, fire clay is fired in the kiln until it is partly vitrified.For special purposes, the brick may also be glazed. There are two standard sizes of fire brick: 9 in × 4 + 1 ⁄ 2 in × 3 in (229 mm × 114 mm × 76 mm) and 9 in × 4 + 1 ⁄ 2 in × 2 + 1 ⁄ 2 in (229 mm × 114 mm × 64 mm). [2]
Calcium oxide is a crucial ingredient in modern cement, and is also used as a chemical flux in smelting. Industrial calcination generally emits carbon dioxide (CO 2). A calciner is a steel cylinder that rotates inside a heated furnace and performs indirect high-temperature processing (550–1150 °C, or 1000–2100 °F) within a controlled ...
High-grade fire clays can withstand temperatures of 1,775 °C (3,227 °F), but to be referred to as a "fire clay" the material must withstand a minimum temperature of 1,515 °C (2,759 °F). [2] Fire clays range from flint clays to plastic fire clays , but there are semi-flint and semi-plastic fire clays as well.
During the drying process, the water concentration decreases to approximately 3%. Then clinkers are fired at temperatures between 1,100 and 1,300 °C (2,010 and 2,370 °F) in a tunnel kiln (earlier in ring kilns), in contrast to the 800 to 1,200 °C (1,470 to 2,190 °F) temperature range seen with normal bricks.
Portland cement clinker was first made (in 1825) in a modified form of the traditional static lime kiln. [2] [3] [4] The basic, egg-cup shaped lime kiln was provided with a conical or beehive shaped extension to increase draught and thus obtain the higher temperature needed to make cement clinker. For nearly half a century, this design, and ...
One method is to heat a thin layer of sodium silicate into a gel and then into a hard film. To make the coating water-resistant, high temperatures of 100 °C (212 °F; 373 K) are needed. [16] The temperature is slowly raised to 150 °C (302 °F; 423 K) to dehydrate the film and avoid steaming and blistering.
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Expanded clay aggregate – Lightweight aggregate made by heating clay at high temperature in a rotary kiln; Fireproofing – Rendering something (structures, materials, etc.) resistant to fire, or incombustible; Firestop – Seal around openings in a fire-resistance-rated wall or floor; List of minerals – List of minerals with Wikipedia articles
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