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The most common cutting method is shearing. Special band saws for cutting metal have hardened blades and feed mechanisms for even cutting. Abrasive cut-off saws, also known as chop saws, are similar to miter saws but have a steel-cutting abrasive disks. Cutting torches can cut large sections of steel with little effort.
Typical band speeds range from 40 ft/min (0.20 m/s) to 5,000 ft/min (25 m/s), although specialized bandsaws are built for friction cutting of hard metals and run band speeds of 15,000 ft/min (76 m/s). Metal-cutting bandsaws are usually equipped with brushes or brushwheels to prevent chips from becoming stuck in between the blade's teeth.
Bandsaws in timber mills range in size from about (4" x 22ga x 10') to (16" x 11ga x 62') and can use any of the three main different saw band types: Single-cut saws have, as the name implies, teeth on one side, allowing for cutting in one direction only. Double-cut saws have teeth on both sides.
Metalworking generally is divided into three categories: forming, cutting, and joining. Most metal cutting is done by high speed steel tools or carbide tools. [7] Each of these categories contains various processes. Prior to most operations, the metal must be marked out and/or measured, depending on the desired finished product.
A class of saws for cutting all types of material; they may be small or large and the frame may be wood or metal. Bow saw , turning saw, or buck saw : a saw with a narrow blade held in tension in a frame; the blade can usually be rotated and may be toothed on both edges; it may be a rip or a crosscut, and was the preferred form of hand saw for ...
Rotary cutting tools include drill bits, countersinks and counterbores, taps and dies, reamers, and cold saw blades. Other cutting tools, such as bandsaw blades, hacksaw blades, and fly cutters, combine aspects of linear and rotary motion. The majority of these types of cutting tools are often made from HSS (High-Speed-Steel).
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