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Top: wire terminating in an insulated ferrule Center: Several ferrules with colored insulation, and two uninsulated ferrules Insulated, and uninsulated ferrules. An electric wire ferrule (sometimes electric end terminal) is a metal tube crimped over stranded wire to secure the strands within a screw terminal. Electrical insulation may be ...
The terminal must be placed into the appropriately sized crimp barrel. The wire is then inserted into the terminal with the end of the wire flush with the exit of the terminal to maximize cross-sectional contact. Finally, the handles of the crimp tool are used to compress and reshape the terminal until it is cold-welded onto the wire. [3]
Insulated versions of the terminals are color-coded to indicate what wire gauges they may be used with. The terminal system consists of tabs (male) and receptacles (female). There are free-hanging wire and circuit board mounted versions of both tabs and receptacles. All widths come mostly in one of two tab thicknesses: 0.032 and 0.020 in (0.8 ...
The wire and 1 ⁄ 4 in (6.4 mm) of insulated wire are placed in a hole near the edge of the tool. The hole in the center of the tool is placed over the post. The tool is rapidly twisted. The result is that 1.5 to 2 turns of insulated wire are wrapped around the post, and above that, 7 to 9 turns of bare wire are wrapped around the post.
The solder mask is what gives PCBs their characteristic green color, although it is also available in several other colors, such as red, blue, purple, yellow, black and white. One of the most common solder resists used today is called "LPI" (liquid photoimageable solder mask). [55] A photo-sensitive coating is applied to the surface of the PWB ...
A blade connector is a type of single wire, plug-and-socket connection device using a flat conductive blade (plug) that is inserted into a receptacle. Wires are typically attached to male or female blade connector terminals by either crimping or soldering. Insulated and uninsulated varieties are available.
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Dip soldering apparatus. Dip soldering is a small-scale soldering process by which electronic components are soldered to a printed circuit board (PCB) to form an electronic assembly. The solder wets to the exposed metallic areas of the board (those not protected with solder mask), creating a reliable mechanical and electrical connection.
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