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Ceramic mold casting, also known ambiguously as ceramic molding, [1] is a group of metal casting processes that use ceramics as the mold material. It is a combination of plaster mold casting and investment casting. [2] [3] There are two types of ceramic mold casting: the Shaw process and the Unicast process. [4]
Like sand casting, plaster mold casting is an expendable mold process, however it can only be used with non-ferrous materials. It is used for castings as small as 30 g (1 oz) to as large as 7–10 kg (15–22 lb). Generally, the form takes less than a week to prepare. Production rates of 1–10 units/hr can be achieved with plaster molds. [1] [2]
Ceramic forming techniques are ways of forming ceramics, which are used to make everything from tableware such as teapots to engineering ceramics such as computer parts. Pottery techniques include the potter's wheel , slip casting and many others.
The depth of the mold can range from 0.5 to 2 metres (20 to 79 in), depending on the casting speed and section size. The mold is water-cooled to solidify the hot metal directly in contact with it; this is the primary cooling process. It also oscillates vertically (or in a near vertical curved path) to prevent the metal sticking to the mold walls.
A part-time job is a form of employment that carries fewer hours per week than a full-time job. Workers are commonly considered to be part-time if they work fewer than 30 hours per week. [2] Their hours of work may be organised in shifts. The shifts are often rotational.
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Ceramic mold casting – Plaster mold. V-process casting – Vacuum with thermoformed plastic to form sand molds. No moisture, clay or resin required. Die casting – Metal mold. Billet (ingot) casting – Simple mold for producing ingots of metal, normally for use in other foundries. Loam molding – a built up mold used for casting large ...
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