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Diamond wire saw in stone industry. A dicing saw is a kind of saw which employs a high-speed spindle fitted with an extremely thin diamond blade or diamond wire [1] to dice, cut, or groove semiconductor wafers, and glass, ceramic, crystal, and many other types of material.
DWC is also practical and less expensive than some other cutting techniques, for example, thin diamond wire cost around 10-20 cents per foot ($0.7/m) in 2005 for 140 to 500 micrometer diameter wire, to manufacture and sells around $1.25 a foot ($4.10/m) or more, compared to solid diamond impregnated blade cutters costing thousands of dollars.
An advantage of the present invention is a diamond wire saw assembly that provides the ability to cut large diameter heavy walled multi-string pipes remotely, safely and quickly. Another advantage is a diamond wire saw assembly that eliminates labor-intensive methods requiring the use of divers at extreme depths.
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Materials commonly cut with a water jet include textiles, rubber, foam, plastics, leather, composites, stone, tile, glass, metals, food, paper and much more. [46] "Most ceramics can also be cut on an abrasive water jet as long as the material is softer than the abrasive being used (between 7.5 and 8.5 on the Mohs scale)". [47]
A diamond tool is a cutting tool with diamond grains fixed on the functional parts of the tool via a bonding material or another method. As diamond is a superhard material , diamond tools have many advantages as compared with tools made with common abrasives such as corundum and silicon carbide .
The upper and lower diamond guides are usually accurate to 0.004 mm (0.16 mils), and can have a cutting path or kerf as small as 0.021 mm (0.83 mils) using Ø 0.02 mm (0.79 mils) wire, though the average cutting kerf that achieves the best economic cost and machining time is 0.335 mm (13.2 mils) using Ø 0.25 mm (9.8 mils) brass wire.
These blades consist of a steel core (the base is steel plate, unlike that of the wires used in diamond wire saws) and diamond segments, which are made by combining synthetic diamond crystals with metal powder and then sintering them. The diamond segments are also known as the "cutting teeth" of the blade. [2] The steel core can vary in design.
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