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Precipitation hardening (also called age hardening) is a process where a second phase that begins in solid solution with the matrix metal is precipitated out of solution with the metal as it is quenched, leaving particles of that phase distributed throughout to cause resistance to slip dislocations. This is achieved by first heating the metal ...
Induction heating is a non contact heating process which uses the principle of electromagnetic induction to produce heat inside the surface layer of a work-piece. By placing a conductive material into a strong alternating magnetic field, electric current can be made to flow in the material thereby creating heat due to the I 2 R losses in the material.
To examine a piece of steel, obtain a hand file and file an edge of the selected metal. If the piece of steel has not undergone the hardening process, the metal file should easily 'bite' into the sample. If the metal has been hardened, the file fails to cut into the sample and glances off with little visible effect.
The hardenability of a ferrous alloy is measured by a Jominy test: a round metal bar of standard size (indicated in the top image) is transformed to 100% austenite through heat treatment, and is then quenched on one end with room-temperature water. The cooling rate will be highest at the end being quenched, and will decrease as distance from ...
Schematic cutaway view of a diffusion hardened metal gear. Diffusion hardening is a process used in manufacturing that increases the hardness of steels.In diffusion hardening, diffusion occurs between a steel with a low carbon content and a carbon-rich environment to increase the carbon content of the steel and ultimately harden the workpiece.
Boriding, also called boronizing, is the process by which boron is added to a metal or alloy.It is a type of surface hardening.In this process boron atoms are diffused into the surface of a metal component.
Modern versions of differential hardening were developed when sources of rapidly heating the metal were devised, such as an oxy-acetylene torch or induction heating. With flame hardening and induction hardening techniques, the steel is quickly heated to red-hot in a localized area and then quenched. This hardens only part of the object, but ...
Austempering is a hardening process that is used on iron-based metals to promote better mechanical properties. The metal is heated into the austenite region of the iron- cementite phase diagram and then quenched in a salt bath or other heat extraction medium that is between temperatures of 300–375 °C (572–707 °F).