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Comparison of SWG (red), AWG (blue) and IEC 60228 (black) wire gauge sizes from 0.03 to 200 mm² to scale on a 1 mm grid – in the SVG file, hover over a size to highlight it. In engineering applications, it is often most convenient to describe a wire in terms of its cross-section area, rather than its diameter, because the cross section is directly proportional to its strength and weight ...
In electrical engineering, Neher–McGrath is a method of estimating the steady-state temperature of electrical power cables for some commonly encountered configurations. By estimating the temperature of the cables, the safe long-term current-carrying capacity of the cables can be calculated.
Conductors installed so that air can freely move over them can be rated to carry more current than conductors run inside a conduit or buried underground. High ambient temperature may reduce the current rating of a conductor. Cables run in wet or oily locations may carry a lower temperature rating than in a dry installation. A lower rating will ...
Similarly, if two conductors are near each other carrying AC current, their resistances increase due to the proximity effect. At commercial power frequency, these effects are significant for large conductors carrying large currents, such as busbars in an electrical substation, [2] or large power cables carrying more than a few hundred amperes.
Cable sizing must therefore consider maximum demand, voltage drop over the cable, and current-carrying capacity. Voltage drop is usually the main factor considered, but current-carrying capacity is as important when considering short, high-current runs such as between a battery bank and inverter.
One important property of the insulation which affects the current-carrying capacity of the wire is the maximum conductor temperature. This, in combination with the ambient temperature and ability of the environment to absorb heat, determines the amount of tolerable copper loss in the wire, and therefore its size in relation to the load current ...
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All electrical cables are somewhat flexible, allowing them to be shipped to installation sites wound on reels, drums or hand coils. Flexibility is an important factor in determining the appropriate stranding class of the cable as it directly affects the minimum bending radius. Power cables are generally stranding class A, B, or C.