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Shotcrete, gunite (/ ˈ ɡ ʌ n aɪ t /), or sprayed concrete is concrete or mortar conveyed through a hose and pneumatically projected at high velocity onto a surface. This construction technique was invented by Carl Akeley and first used in 1907. [1]: 7 The concrete is typically reinforced by conventional steel rods, steel mesh, or fibers.
Traditional rebars are generally used to improve the tensile strength of the concrete in a particular direction, whereas steel fibers are useful for multidirectional reinforcement. This is one of the reasons why steel fiber reinforced (shotcrete form) concrete successfully replaced weldmesh in lining tunnels. Less labour is required.
A portfolio of concrete admixtures, cement additives, and solutions for underground construction is bundled under the Master Builders Solutions brand. Founded in 1909, the company operates 35 production sites in Europe, North America, Australia, and New Zealand. Master Builders Solutions employs about 1,600 individuals worldwide.
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When creating hydrophobic concrete through a coating process, a coating is sprayed or brushed onto a porous surfaces. In most cases, it is applied to a regular concrete slab that then undergoes a corrosive process to expose more of the concrete's capillaries. This can be achieved by water blasting the surface at about 3,000-4,000 psi.
Cold spray additive manufacturing (CSAM) (also called cold spray 3D printing) is a particular application of cold spraying, able to fabricate freestanding parts or to build features on existing components. During the process, fine powder particles are accelerated in a high-velocity compressed gas stream, and upon the impact on a substrate or ...
Volumetric concrete mixers can produce exactly the amount of concrete needed when it is needed at any time. [1] Some concrete suppliers offer general purpose concrete batched in a volumetric mixer as a practical alternative to ready-mix if quantities and schedules are not fully known, to eliminate waste and prevent premature stiffening of the mix.
A typical concrete mixer uses a revolving drum to mix the components. For smaller volume works, portable concrete mixers are often used so that the concrete can be made at the construction site, giving the workers ample time to use the concrete before it hardens. An alternative to a machine is mixing concrete by hand.
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