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The module is the measure of gear tooth size which is normally used for metric system gears. It is similar to the Diametral Pitch (DP), which is commonly used for UK system (inch measure) gears but they differ in the units used and in that they bear a reciprocal relationship. Module is the pitch circle diameter divided by the number of teeth.
Spur gear. Spur gears or straight-cut gears are the simplest type of gear. They consist of a cylinder or disk with teeth projecting radially. Viewing the gear at 90 degrees from the shaft length (side on) the tooth faces are straight and aligned parallel to the axis of rotation. Looking down the length of the shaft, a tooth's cross section is ...
The involute gear profile, sometimes credited to Leonhard Euler, [1] was a fundamental advance in machine design, since unlike with other gear systems, the tooth profile of an involute gear depends only on the number of teeth on the gear, pressure angle, and pitch. That is, a gear's profile does not depend on the gear it mates with.
A line drawing of a spur gear with an involute profile. This was drawn in Solid Edge and Inkscape using Unwin's Construction. The pitch diameter is 12mm and there are 18 teeth, giving a module of 2/3. Date: 25 August 2007: Source: Self-made
Two meshed spur gears, with a 2:1 ratio. The simplest example of a gear train has two gears. The input gear (also known as the drive gear or driver) transmits power to the output gear (also known as the driven gear). The input gear will typically be connected to a power source, such as a motor or engine.
Gear manufacturing refers to the making of gears. Gears can be manufactured by a variety of processes, including casting , forging , extrusion , powder metallurgy , and blanking . As a general rule, however, machining is applied to achieve the final dimensions, shape and surface finish in the gear.
Many variations exist, including helical and herringbone gear sets (instead of spur gears), lobe shaped rotors similar to Roots blowers (commonly used as superchargers), and mechanical designs that allow the stacking of pumps. The most common variations are shown below (the drive gear is shown blue and the idler is shown purple).
A transmission (also called a gearbox) is a mechanical device which uses a gear set—two or more gears working together—to change the speed, direction of rotation, or torque multiplication/reduction in a machine. [1] [2] Transmissions can have a single fixed-gear ratio, multiple distinct gear ratios, or continuously variable ratios. Variable ...