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A good tap drill is 85% (± 2 pp) of major diameter for coarse threads, and 90% (± 2 pp) of major diameter for fine threads. [ 1 ] For metric V threads , the concept of major minus pitch (i.e., the major or widest diameter of the intended screw in millimeters minus the pitch of the threads of that screw in millimeters per thread) yields a good ...
The major diameter still extends to within 1 / 8 H of the theoretical sharp V, but the total depth of the thread is reduced 4% from 5 / 8 H = 5 / 8 cos(30°) P ≈ 0.541P to 0.52P. [5] This increases the amount of the theoretical sharp V which is cut off at the minor diameter by 10% from 0.25H to 7 / 8 − 0. ...
pipe size Thread density Thread pitch P Hand-tight engagement [6] Effective thread [6] Overall length L 4 [6] Actual outside diameter D Tap drill; Length L 1 Turns Diameter E 1 Length L 2 Turns Diameter E 2; inch inch −1 inch mm inch inch inch inch inch inch mm inch mm 1 ⁄ 16: 27 0.03703704 0.9407 0.1600: 4.32: 0.28118 0.2611: 7.05: 0.2875 ...
where is the tap drill size, is the major diameter of the tap (e.g., 3 ⁄ 8 in for a 3 ⁄ 8-16 tap), and / is the thread pitch (1 ⁄ 16 inch in the case of a 3 ⁄ 8-16 tap). For a 3 ⁄ 8-16 tap, the above formula would produce 5 ⁄ 16, which is the correct tap drill diameter. The above formula ultimately results in an approximate 75% thread.
For example, “.750-10 UNC-2A” is male (A) with a nominal major diameter of 0.750 inches, 10 threads per inch, and a class-2 fit; “.500-20 UNF-1B” would be female (B) with a 0.500-inch nominal major diameter, 20 threads per inch, and a class-1 fit. An arrow points from this designation to the surface in question. [19]
Because only 5 ⁄ 8 of this height is cut, the difference between major and minor diameters is 5 ⁄ 4 × 0.8660 × P = 1.0825 × P, so the tap drill size can be approximated by subtracting the thread pitch from the major diameter.
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Major diameter Thread density Thread pitch Minor diameter 75% tap drill size (in) (mm) (in −1) (mm) ... 23 ⁄ 32: 18.2 7 ⁄ 8: 22.225 9: 2.822
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