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Plasma transferred wire arc (PTWA) thermal spraying is a thermal spraying process that deposits a coating on the internal surface of a cylindrical surface, or external surface of any geometry. It is predominantly known for its use in coating the cylinder bores of an internal combustion engine , enabling the construction of aluminium engine ...
Unlike other types of thermal spray, spray and fuse creates a metallurgical bond between the coating and the surface. This means that instead of relying on friction for coating adhesion, it melds the surface and coating material into one material. Spray and fuse comes down to the difference between adhesion and cohesion.
Another type is the high-reflector coating, which can be used to produce mirrors that reflect greater than 99.99% of the light that falls on them. More complex optical coatings exhibit high reflection over some range of wavelengths, and anti-reflection over another range, allowing the production of dichroic thin-film filters.
After a surface has been abrasion blasted and/or machined a thin layer of molybdenum, nickel-chromium alloys or nickel aluminide can be spayed before the final detonation spray coating to improve the bond strength. This is known as a bond coating. Bond coatings are often used when spray coating materials of ceramic composites are being applied.
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Conformal coating spray booth. Spray coating can be completed with a spray aerosol or spray gun and is suitable for low- and medium-volume processing. The coating application may be limited due to 3D effects. The masking requirements have less penetration. This method can be used in spray booths for medium-scale production. [5]
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Patternation of sprays is important in a variety of applications including IC engines, turbines, spray coating, spray drying, agriculture, and consumer products.For example, asymmetries in patternation directly affect surface finish quality during painting and poor product quality during spray drying. [3]