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Non-recurring engineering (NRE) cost refers to the one-time cost to research, design, develop and test a new product or product enhancement. When budgeting for a new product, NRE must be considered to analyze if a new product will be profitable. Even though a company will pay for NRE on a project only once, NRE costs can be prohibitively high ...
The simplicity of the rubber press tool causes tooling costs to be around 85 to 90% lower than those of regular deep drawing while the variable costs are higher. This combination makes rubber pad pressing very suitable for smaller and medium-sized series (up to 5,000-10,000 pieces per year), even though traditional cutting, lace, welding ...
The tool holder is special because it holds the tool so that its axis of rotation is inclined slightly to the axis of rotation of the work. A typical value for this misalignment is 1°. This angle is what produces a rotating edge for the broach to cut the workpiece. Either the workpiece or the tool holder is rotated.
Figure 1: Comparative Costs and Production Volumes For Processing of Plastics. The economics of plastics processing is determined by the type of process.Plastics can be processed with the following methods: machining, compression molding, transfer molding, injection molding, extrusion, rotational molding, blow molding, thermoforming, casting, forging, and foam molding.
Hydroformed bellows generally have a high tooling cost, but, when mass-produced, may have a lower piece price. However, hydroformed bellows have lower performance characteristics due to relatively thick walls and high stiffness. Welded metal bellows are produced with a lower initial tooling cost and maintain higher performance characteristics.
This affects the cost of tooling as well as the rate of production. [16] Thicker sections generally need an increased section size. In order for the material to flow properly legs should not be more than ten times longer than their thickness. If the cross-section is asymmetrical, adjacent sections should be as close to the same size as possible.
The boring bar is the protruding arm of the machine that holds the cutting tool(s), and must be very rigid. [2] Because of the factors just mentioned, deep-hole drilling and deep-hole boring are inherently challenging areas of practice that demand special tooling and techniques. Nevertheless, technologies have been developed that produce deep ...
The cost of roll forming is relatively low. When calculating the cost of the process things such as setup time, equipment and tool costs, load/unload time, direct labor rate, overhead rate, and the amortization of equipment and tooling must be considered. Safety is also a bit of an issue with this process.
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