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It is the most cost effective process of making holes in strip or sheet metal for average to high fabrication. It is able to create multiple shaped holes. Punches and dies are usually fabricated from conventional tool steel or carbides; It creates a burnished region roll-over, and die break on sidewall of the resulting hole. [1] It is a quick ...
Metal bars and tubes are also often drawn. Extrusion may be continuous (theoretically producing indefinitely long material) or semi-continuous (producing many pieces). It can be done with hot or cold material. Commonly extruded materials include metals, polymers, ceramics, concrete, modelling clay, and foodstuffs.
A G-nut, or G-style nut, is shaped like a "G" and clips to the edge of a sheet metal object. It is different from all of the other types in that it is meant to clip over a small flange on the edge of the sheet metal. The threads are from an integrated nut that has a special boss to sit in a hole in the sheet metal. [2]
Blanking and piercing are shearing processes in which a punch and die are used to produce parts from coil or sheet stock. Blanking produces the outside features of the component, while piercing produces internal holes or shapes. The web is created after multiple components have been produced and is considered scrap material.
Similar to a sheet metal screw, but it has a drill-shaped point to cut through the substrate to eliminate the need for drilling a pilot hole. Designed for use in soft steel or other metals. The points are numbered from 1 through 5; the larger the number, the thicker metal it can go through without a pilot hole.
In direct extrusion the billet is pushed through the die with ram pressure, whereas in indirect extrusion a die moves relative to the container. Rule based analysis of extrusion process would help to determine a set of rules essential for consideration while designing a product, or even during cost estimation of a product.
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