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Below is a comprehensive drill and tap size chart for all drills and taps: Inch, imperial, and metric, up to 36.5 millimetres (1.44 in) in diameter. In manufactured parts, holes with female screw threads are often needed; they accept male screws to facilitate the building and fastening of a finished assembly.
A metric ISO screw thread is designated by the letter M followed by the value of the nominal diameter D (the maximum thread diameter) and the pitch P, both expressed in millimetres and separated by a dash or sometimes the multiplication sign, × (e.g. M8-1.25 or M8×1.25).
One aspect of this method of sizing is that the size increment between drill bits becomes larger as bit sizes get smaller: 100% for the step from 1/64 to 1/32, but a much smaller percentage between 1 47/64 and 1 3/4. Drill bit sizes are written as irreducible fractions. So, instead of 78/64 inch, or 1 14/64 inch, the size is noted as 1 7/32 inch.
The correct tool to start a traditionally drilled hole (a hole drilled by a high-speed steel (HSS) twist drill bit) is a spotting drill bit (or a spot drill bit, as they are referenced in the U.S.). The included angle of the spotting drill bit should be the same as, or greater than, the conventional drill bit so that the drill bit will then ...
where is the tap drill size, is the major diameter of the tap (e.g., 10 mm for a M10×1.5 tap), and pitch is the pitch of the thread (1.5 mm in the case of a standard M10 tap) and so the correct drill size is 8.5 mm. This works for both fine and coarse pitches, and also produces an approximate 75% thread.
The table provides BSF sizes, ... The table shows suitable tapping drill sizes. Uncommon sizes are shown in italics. ... 1 + 5 ⁄ 16: 25 ⁄ 32 in 1 1.00 ...
ISO general purpose metric screw threads – Part 5: Nominal sizes for 1 mm and 1,25 mm fine pitch threads; nominal diameter from 7,5 mm to 200 mm: Active: DIN 13-6: ISO general purpose metric screw threads – Part 6: Nominal sizes for 1,5 mm fine pitch threads; nominal diameter from 12 mm to 300 mm: Active: DIN 13-7
A table of standard sizes for machine screws as provided by the American Screw Company of Providence, Rhode Island, USA, and published in a Mechanical Engineers' Handbook of 1916. Standards seen here overlap with those found elsewhere marked as ASME and SAE standards and with the later Unified Thread Standard (UTS) of 1949 and afterward.