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In vat leaching the solids are loaded into the vat, once full the vat is flooded with a leaching solution. The solution drains from the tank, and is either recycled back into the vat or is pumped to the next step of the recovery process. Vat leach units are rectangular containers (drums, barrels, tanks or vats), usually very big and made of ...
Stirred tank, also called agitation leaching, involves contacting material, which has usually undergone size reduction and classification, with leach solution in agitated tanks. The agitation can enhance reaction kinetics by enhancing mass transfer. Tanks are often configured as reactors in series.
Leaching is a process widely used in extractive metallurgy where ore is treated with chemicals to convert the valuable metals within the ore, into soluble salts while the impurity remains insoluble. These can then be washed out and processed to give the pure metal; the materials left over are commonly known as tailings .
In 2011 leaching, both heap leaching and in-situ leaching, produced 3.4 million metric tons of copper, 22 percent of world production. [8] The largest copper heap leach operations are in Chile, Peru, and the southwestern United States. Although heap leaching is a low cost-process, it normally has recovery rates of 60-70%.
Biological substances can experience leaching themselves, [2] as well as be used for leaching as part of the solvent substance to recover heavy metals. [6] Many plants experience leaching of phenolics, carbohydrates, and amino acids, and can experience as much as 30% mass loss from leaching, [5] just from sources of water such as rain, dew, mist, and fog. [2]
Gold cyanidation (also known as the cyanide process or the MacArthur–Forrest process) is a hydrometallurgical technique for extracting gold from low-grade ore through conversion to a water-soluble coordination complex.
The continuous stirred-tank reactor (CSTR), also known as vat-or backmix reactor, mixed flow reactor (MFR), or a continuous-flow stirred-tank reactor (CFSTR), is a common model for a chemical reactor in chemical engineering and environmental engineering. A CSTR often refers to a model used to estimate the key unit operation variables when using ...
Heap leach treatment of nickel laterites is primarily applicable to clay-poor oxide-rich ore types where clay contents are low enough to allow percolation of acid through the heap. Generally, this route of production is much cheaper – up to half the cost of production – due to the lack of need to heat and pressurise the ore and acid.