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In rotary broaching, the broach is rotated and pressed into the workpiece to cut an axisymmetric shape. A rotary broach is used in a lathe or screw machine. In both processes the cut is performed in one pass of the broach, which makes it very efficient. Broaching is used when precision machining is required, especially for odd shapes.
There are three main steps in broaching a keyway: First, the workpiece is set on the arbor press and the bushing is placed in the opening of the workpiece. Next, the broach is inserted and pushed through, cutting the keyway. Finally, shims are placed between the bushing and the broach to achieve the correct depth necessary for the key. [6]
The closer on a manual lathe is either lever-style or handwheel-style. The closer on a CNC lathe is powered (electric, hydraulic, or pneumatic), and it may be controlled by various means: a foot pedal that the operator steps on when desired; a line in the program (for opening and closing under program control); or a button on the control panel.
Broaching can also be used to produce gear teeth and is particularly applicable to internal teeth. The process is rapid and produces fine surface finish with high dimensional accuracy. However, because broaches are expensive and a separate broach is required for each size of gear, this method is suitable mainly for high-quality production.
Thus a 2-axis CNC lathe is not referred to as an "automatic lathe" even if fully automated. Small- to medium-sized cam-operated automatic lathes are usually called screw machines or automatic screw machines. These machines work on parts that (as a rough guide only) are up to 80 millimetres (3.1 in) in diameter and 300 millimetres (12 in) in length.
A metal lathe is an example of a machine tool.. A machine tool is a machine for handling or machining metal or other rigid materials, usually by cutting, boring, grinding, shearing, or other forms of deformations.
A horizontal CNC gear hobbing machine Gear hobbing a spur gear to module 17dp on CNC cutting machine. Hobbing is a method by which a hob is used to cut teeth into a blank. We gear hobbing with a master hob or index hob on CNC gear hobbing machines who cut, gears, wheels, pinions, shafts and worms.
Then green sand castings are used to make a metal lathe. The lathe is the first machine built since it can be used to help build itself. The lathe and foundry are then used to make more complicated machine tools. The books in the series are, in the suggested sequence of construction: The Charcoal Foundry; The Metal Lathe; The Metal Shaper