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Sintering or frittage is the process of compacting and forming a solid mass of material by pressure [1] or heat [2] without melting it to the point of liquefaction. Sintering happens as part of a manufacturing process used with metals, ceramics, plastics, and other materials. The atoms/molecules in the sintered material diffuse across the ...
Main feed into a sinter plant is base mix, which consists of iron ore fines, coke fines and flux (limestone) fines. In addition to base mix, coke fines, flux fines, sinter fines, iron dust (collected from plant de-dusting system and electrostatic precipitator) and plant waste are mixed in proportion (by weight) in a rotary drum, often called mixing and nodulizing drum.
Historically, liquid phase sintering was used to process ceramic materials like clay bricks, earthenware, and porcelain.Modern liquid phase sintering was first applied in the 1930s to materials like cemented carbides (e.g. WC-Co) for cutting tools, porous brass (Cu-Sn) for oil-less bearings, and tungsten-heavy alloys (W-Ni-Cu), but now finds applications ranging from superalloys to dental ...
A process flow diagram (PFD) is a diagram commonly used in chemical and process engineering to indicate the general flow of plant processes and equipment. The PFD displays the relationship between major equipment of a plant facility and does not show minor details such as piping details and designations.
Iron powder is commonly used for sintering. Powder metallurgy (PM) is a term covering a wide range of ways in which materials or components are made from metal powders.PM processes are sometimes used to reduce or eliminate the need for subtractive processes in manufacturing, lowering material losses and reducing the cost of the final product. [1]
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In this step, an organic solvent dissolves most of the plastic binding material. Consequently, the green parts transition into "brown" parts. The debinding process eliminates excess plastic, leaving behind a structure of metal powder. [2] Sintering: The brown parts, now washed, are transferred to a sintering furnace. This furnace adheres to a ...
SPS is also used for sintering of carbon nanotubes [11] for development of field electron emission electrodes. Functioning of SPS systems is schematically explained in a video link. [12] While the term "spark plasma sintering" is commonly used, the term is misleading since neither a spark nor a plasma is present in the process. [13]
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