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The Boudouard reaction is an important process inside a blast furnace. The reduction of iron oxides is not achieved by carbon directly, as reactions between solids are typically very slow, but by carbon monoxide. The resulting carbon dioxide undergoes a (reverse) Boudouard reaction upon contact with coke carbon.
Direct reduction is the fraction of iron oxide reduction that occurs in a blast furnace due to the presence of coke carbon, while the remainder - indirect reduction - consists mainly of carbon monoxide from coke combustion. It should also be noted that many non-ferrous oxides are reduced by this type of reaction in a blast furnace.
Blast furnaces differ from bloomeries and reverberatory furnaces in that in a blast furnace, flue gas is in direct contact with the ore and iron, allowing carbon monoxide to diffuse into the ore and reduce the iron oxide. The blast furnace operates as a countercurrent exchange process whereas a bloomery does not.
The rest amounts to around 22 vol% carbon monoxide, which has a fairly low heating value already and 5 vol% hydrogen. [3] Per ton of steel produced via the blast furnace route, 2.5 to 3.5 tons of blast furnace gas is produced. It is commonly used as a fuel within the steel works, but it can be used in boilers and power plants equipped to burn it.
A reducing environment (often provided by carbon monoxide, made by incomplete combustion in an air-starved furnace) pulls the final oxygen atoms from the raw metal. The carbon source acts as a chemical reactant to remove oxygen from the ore, yielding the purified metal element as a product. The carbon source is oxidized in two stages.
He worked in various fields of applied chemistry, such as the chemistry of fuels and clays. His most important work was his research into chemical equilibria when reducing iron oxides in a blast furnace. [1] In 1901 he proposed the first theory of the hydrogenation of carbon monoxide, where he considered that metal oxide was reacting with ...
Leaks from the furnace, water heater, or other appliances can release invisible carbon monoxide into your home. Correctly installing an alarm can keep you safe. The Best Place to Put a Carbon ...
The blast furnace process is a typical example of a process of reduction of metal from ore with carbon monoxide. Likewise, blast furnace gas collected at the top of blast furnace, still contains some 10% to 30% of carbon monoxide, and is used as fuel on Cowper stoves and on Siemens-Martin furnaces on open hearth steelmaking.
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