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Splice site of a copper wire. Cable sleeve (lead sleeve) for connecting paper-insulated wires Insulating sleeves. The splicing of copper wires happens in the following steps: The cores are laid one above the other at the junction. The core insulation is removed. The wires are wrapped two to three times around each other .
The long splice, unlike most splice types, results in a splice that is only very slightly thicker than the rope without the splice, but sacrifices some of the strength of the short splice. It does this by replacing two of the strands of each rope end with those from the other, and cutting off some of the extra strands that result.
The splice of the copper pigtail to the existing aluminum wire can be accomplished with special crimp connectors, special miniature lug-type connectors, or approved twist-on connectors (with special installation procedures). Pig-tailing generally saves time and money, and is possible as long as the wiring itself is not damaged.
Figure parts A–D show steps in forming a "short tie" Western Union splice. Figure parts E and F show two possible "long tie" variations. [2]The Western Union splice or lineman splice is a method of joining electrical cable, developed in the nineteenth century during the introduction of the telegraph and named for the Western Union telegraph company.
A rat-tail splice, also known as a twist splice or a pig-tail splice, is a basic electrical splice that can be done with both solid and stranded wire. It is made by taking two or more bare wires and wrapping them together symmetrically around the common axis of both wires. The bare splice can be insulated with electrical tape or by other means.
Terminal blocks (also called terminal boards or strips) provide a convenient means of connecting individual electrical wires without a splice or physically joining the ends. Since terminal blocks are readily available for a wide range of wire sizes and terminal quantity, they are one of the most flexible types of electrical connector available.
If colored white, it typically may be used for splicing neutral wires in a device box, while leaving a pigtail free for connection to a device (such as a receptacle). If colored green, the assembly is intended to be used as a grounding pigtail, similar to the feedthrough twist-on wire connectors without a permanently-attached wire.
In the early 1970s new aluminium wire made from one of several special alloys was introduced, and all devices – breakers, switches, receptacles, splice connectors, wire nuts, etc. — were specially designed for the purpose. These newer aluminium wires and special designs address problems with junctions between dissimilar metals, oxidation on ...
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