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Spray forming offers certain advantages over both conventional ingot metallurgy and more specialized techniques such as powder metallurgy.Firstly, it is a flexible process and can be used to manufacture a wide range of materials, some of which are difficult to produce by other methods, e.g. Al-5wt% Li alloys or Al-SiC, Al-Al 2 O 3 metal matrix composites (MMCs).
Thermal spraying can provide thick coatings (approx. thickness range is 20 microns to several mm, depending on the process and feedstock), over a large area at high deposition rate as compared to other coating processes such as electroplating, physical and chemical vapor deposition. Coating materials available for thermal spraying include ...
It is used for spraying pure metal powders with the sizes of 5–50 μm. In low-pressure cold spraying (LPCS), the working gas is a compressed gas with pressure 0.5–1.0 MPa, flow rate 0.5–2 m 3 /min and the heating power 3–5 kW. It is used for spraying a mechanical mixture of metal and ceramic powders.
Cold spray additive manufacturing (CSAM) (also called cold spray 3D printing) is a particular application of cold spraying, able to fabricate freestanding parts or to build features on existing components. During the process, fine powder particles are accelerated in a high-velocity compressed gas stream, and upon the impact on a substrate or ...
Laser metal deposition (LMD) is an additive manufacturing process in which a feedstock material (typically a powder) is melted with a laser and then deposited onto a substrate. [1] A variety of pure metals and alloys can be used as the feedstock, as well as composite materials such as metal matrix composites .
Cold sprayable metal technology is a metallizing process that seamlessly applies cold sprayable or putty able metal to almost any surface. The composite metal consists of two (water-based binder) or three different ingredients: metal powder, binder and hardener. The mixture of the ingredients is cast or sprayed on the substrate at room temperature.
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Selective laser melting (SLM) is one of many proprietary names [1] for a metal additive manufacturing (AM) technology that uses a bed of powder with a source of heat to create metal parts. Also known as direct metal laser sintering ( DMLS ), the ASTM standard term is powder bed fusion ( PBF ).