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Broaching is a machining process that uses a toothed tool, called a broach, to remove material. There are two main types of broaching: linear and rotary . In linear broaching, which is the more common process, the broach is run linearly against a surface of the workpiece to produce the cut.
Machining is a manufacturing process where a desired shape or part is created using the controlled removal of material, most often metal, from a larger piece of raw material by cutting. Machining is a form of subtractive manufacturing , [ 1 ] which utilizes machine tools , in contrast to additive manufacturing (e.g. 3D printing ), which uses ...
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Rotary broaching is another common operation. The broach holder is mounted stationary while its internal live spindle and end cutting broach tool are driven by the workpiece. As the broach is fed into or around the workpiece, the broach's contact points are constantly changing, easily creating the desired form.
Broaching can also be used to produce gear teeth and is particularly applicable to internal teeth. The process is rapid and produces fine surface finish with high dimensional accuracy. However, because broaches are expensive and a separate broach is required for each size of gear, this method is suitable mainly for high-quality production.
A rotary transfer machine is a machine tool, typically for metal working by machining, comprising a large indexing table with machining stations surrounding the table. Such rotary transfer machines are used for producing a large number of parts in fairly short cycle times.
Shapers were very common in industrial production from the mid-19th century through the mid-20th. In current industrial practice, shapers have been largely superseded by other machine tools (especially of the CNC type), including milling machines, grinding machines, and broaching machines. But the basic function of a shaper is still sound ...
Electrochemical machining, as a technological method, originated from the process of electrolytic polishing offered already in 1911 by a Russian chemist E. Shpitalsky. [3] As far back as 1929, an experimental ECM process was developed by W.Gussef, although it was 1959 before a commercial process was established by the Anocut Engineering Company.