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Industrial separation processes are technical procedures which are used in industry to separate a product from impurities or other products. The original mixture may either be a natural resource (like ore , oil or sugar cane) or the product of a chemical reaction (like a drug or an organic solvent ).
A separation process is a method that converts a mixture or a solution of chemical substances into two or more distinct product mixtures, [1] a scientific process of separating two or more substances in order to obtain purity. At least one product mixture from the separation is enriched in one or more of the source mixture's constituents.
A "pure" unit operation is a physical transport process, while a mixed chemical/physical process requires modeling both the physical transport, such as diffusion, and the chemical reaction. This is usually necessary for designing catalytic reactions , and is considered a separate discipline, termed chemical reaction engineering .
Certain chemical process yield important basic materials for society, e.g., (cement, steel, aluminum, and fertilizer).However, these chemical reactions contribute to climate change by emitting carbon dioxide, a greenhouse gas, through chemical reactions, as well as through the combustion of fossil fuels to generate the high temperatures needed to reach the activation energies of the chemical ...
An air separation plant separates atmospheric air into its primary components, typically nitrogen and oxygen, and sometimes also argon and other rare inert gases. The most common method for air separation is fractional distillation. Cryogenic air separation units (ASUs) are built to provide nitrogen or oxygen and often co-produce argon.
The gas–liquid separation section of the separator is determined by the maximum removal droplet size using the Souders–Brown equation with an appropriate K factor. The oil-water separation section is held for a retention time that is provided by laboratory test data, pilot plant operating procedure, or operating experience.
The API separator is a gravity separation device designed using Stokes' law principles that define the rise velocity of oil droplets based on their density, size and water properties. The design of the separator is based on the specific gravity difference between the oil and the wastewater because that difference is much smaller than the ...
An industrial process alters materials or substances. Some processes make the production of a rare material vastly cheaper, thus changing it into a commodity ; i.e. the process makes it economically feasible for society to use the material on a large scale.