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This was done by Apple as an exercise to test the viability of usage of the metal. [11] They retain a scratch-free surface longer than competing materials, while still being made in complex shapes. The same qualities lend it to use as protective coatings for industrial machinery, including petroleum drill pipes and power plant boiler tubes.
At typical coating application temperatures, usually in the range of 180 to 250 °C (356 to 482 °F), the contents of the powder melt and transform to a liquid form. The liquid FBE film wets and flows onto the steel surface on which it is applied, and soon becomes a solid coating by chemical cross-linking, assisted by heat.
A simple cross-section schematic of the slot-die coating process. Slot-die coating is a coating technique for the application of solution, slurry, hot-melt, or extruded thin films onto typically flat substrates such as glass, metal, paper, fabric, plastic, or metal foils.
As a rule, plastic coatings have significantly higher film thicknesses than conventional paint. For polymer coating, powder coating is commonly used. [10] There are also options for wet coating, vacuum coating, dip coating, or thermal spraying. The coating can be applied to a polymer or a polymeric material.
Thermal spraying can provide thick coatings (approx. thickness range is 20 microns to several mm, depending on the process and feedstock), over a large area at high deposition rate as compared to other coating processes such as electroplating, physical and chemical vapor deposition. Coating materials available for thermal spraying include ...
Slot die coating technology is used to deposit a variety of liquid chemistries onto substrates of various materials such as glass, metal, and polymers by precisely metering the process fluid and dispensing it at a controlled rate while the coating die is precisely moved relative to the substrate. [78]
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