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Broadly, modern glass container factories are three-part operations: the "batch house", the "hot end", and the "cold end". The batch house handles the raw materials; the hot end handles the manufacture proper—the forehearth, forming machines, and annealing ovens; and the cold end handles the product-inspection and packaging equipment.
The refractive, reflective and transmission properties of glass make glass suitable for manufacturing optical lenses, prisms, and optoelectronics materials. Extruded glass fibres have applications as optical fibres in communications networks, thermal insulating material when matted as glass wool to trap air, or in glass-fibre reinforced plastic ...
The manufacturing process for soda–lime glass consists in melting the raw materials, which are the silica, soda (Na 2 O), hydrated lime (Ca(OH) 2), dolomite (CaMg(CO 3) 2, which provides the magnesium oxide), and aluminium oxide; along with small quantities of fining agents (e.g., sodium sulfate (Na 2 SO 4), sodium chloride (NaCl), etc.) in a glass furnace at temperatures locally up to 1675 ...
An example batch calculation may be demonstrated here. The desired glass composition in wt% is: 67 SiO 2, 12 Na 2 O, 10 CaO, 5 Al 2 O 3, 1 K 2 O, 2 MgO, 3 B 2 O 3, and as raw materials are used sand, trona, lime, albite, orthoclase, dolomite, and borax. The formulas and molar masses of the glass and batch components are listed in the following ...
Other materials may be used as colourants, refining agents or to adjust the physical and chemical properties of the glass. The raw materials are mixed in a batch process, then fed together with a controlled proportion of cullet (waste glass) into a furnace, where it is heated to approximately 1,500 °C. Common float glass furnaces are 9 m wide ...
Soda–lime glass (for containers) [2] Borosilicate (low expansion, similar to Pyrex, Duran) Glass wool (for thermal insulation) Special optical glass (similar to Lead crystal) Fused silica Germania glass Germanium selenide glass Chemical composition, wt% 74 SiO 2, 13 Na 2 O, 10.5 CaO, 1.3 Al 2 O 3, 0.3 K 2 O, 0.2 SO 3, 0.2 MgO, 0.01 TiO 2, 0. ...
Both start with the raw materials in solid form. The materials are mixed together and melted in a furnace. Then, for the marble process, the molten material is sheared and rolled into marbles which are cooled and packaged. The marbles are taken to the fiber manufacturing facility where they are inserted into a can and remelted.
Optical glass refers to a quality of glass suitable for the manufacture of optical systems such as optical lenses, prisms or mirrors.Unlike window glass or crystal, whose formula is adapted to the desired aesthetic effect, optical glass contains additives designed to modify certain optical or mechanical properties of the glass: refractive index, dispersion, transmittance, thermal expansion and ...