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Surface grinding uses a rotating abrasive wheel to remove material, creating a flat surface. The tolerances that are normally achieved with surface grinding are ±2 × 10 −4 inches (5.1 μm) for grinding a flat material and ±3 × 10 −4 inches (7.6 μm) for a parallel surface. [4]
A grinding dresser or wheel dresser is a tool to dress (slightly trim) the surface of a grinding wheel.Grinding dressers are used to return a wheel to its original round shape (to true it up), to expose fresh grains for renewed cutting action (including cleaning away clogged areas), or to make a different profile (cross-sectional shape) on the wheel's edge.
Grinding wheels are self-sharpening to a small degree; for optimal use they may be dressed and trued by the use of wheel or grinding dressers. Dressing the wheel refers to removing the current layer of abrasive, so that a fresh and sharp surface is exposed to the work surface. Trueing the wheel makes the grinding surface parallel to the ...
Factors to consider in surface grinding are the material of the grinding wheel and the material of the piece being worked on. Typical workpiece materials include cast iron and mild steel. These two materials don't tend to clog the grinding wheel while being processed. Other materials are aluminum, stainless steel, brass and some plastics.
The typical wheels on most bench grinders are vitreous-bond wheels. They work best to do their intended task, but they inherently have a risk of cracking. Grinding wheels designed for steel are not to be used for grinding softer metals, like aluminum. The soft metal gets lodged in the pores of the wheel and later expands with the heat of grinding.
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