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Expanded polyethylene (aka EPE foam) refers to foams made from polyethylene. Typically it is made from expanded pellets ('EPE bead') made with use of a blowing agent , followed by expansion into a mold in a steam chest - the process is similar to that used to make expanded polystyrene foam .
The blocks vary in size but are often 2 m × 0.75 m × 0.75 m (6.6 ft × 2.5 ft × 2.5 ft). The primary function of geofoam is to provide a lightweight void fill below a highway, bridge approach, embankment or parking lot.
Expanded polystyrene (EPS) concrete (also known as EPScrete, EPS concrete or lightweight concrete) is a form of concrete known for its light weight made from cement and EPS (Expanded Polystyrene).
The first expanded polystyrene ICF Wall forms were developed in the late 1960s with the expiration of the original patent and the advent of modern foam plastics by BASF. [citation needed] Canadian contractor Werner Gregori filed the first patent for a foam concrete form in 1966 with a block "measuring 16 inches high by 48 inches long with a tongue-and-groove interlock, metal ties, and a waffle ...
Direct injection expanded foam molding (also known as injection molded foam) is a manufacturing process that creates soft foam products direct from a compound into a final product. [1] This process eliminates the steps normally required for die-cutting and compression molding , because it manufactures the foam and the product, simultaneously.
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As mostly no coarse aggregate is used for production of foam concrete the correct term would be called mortar instead of concrete; it may be called "foamed cement" as well. The density of foam concrete usually varies from 400 kg/m 3 to 1600 kg/m 3. The density is normally controlled by substituting all or part of the fine aggregate with the foam.
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