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Friction welding (FWR) is a solid-state welding and bonding process that generates heat through mechanical friction between workpieces in relative motion to one another. The process is used with the addition of a lateral force called "upset" to plastically displace and fuse the materials. [ 1 ]
Adam H. Koppy (April 13, 1973 – June 26, 2013) was an American mechanical engineer. He was internationally recognised as one of the leading friction stir welding machine designers and builders. He was one of three inventors of a patented adapter for use in friction stir welding that is suitable for use on a milling machine, including a ...
Rotary friction welding is widely implemented across the manufacturing sector and has been used for numerous applications, [17] [18] [19] including: Parts in gas turbine such as: turbine shafts, turbine discs, compressor drums, [20]
The oldest welding process in the world. Oxides must be removed by flux or flames. Damascus steel: Friction welding: 42: FRW Thin heat affected zone, oxides disrupted by friction, needs sufficient pressure Aerospace industry, railway, land transport Friction stir welding: 43: FSW A rotating non-consumable tool is traversed along the joint line
Friction stud welding is a solid phase welding technique involving a stud or appurtenance being rotated at high speed while being forced against a substrate, generating heat by friction. The metal surfaces reach a temperature at which they flow plastically under pressure, surface impurities are expelled and a forged weld is formed.
Other arc welding processes include atomic hydrogen welding, electroslag welding (ESW), electrogas welding, and stud arc welding. [39] ESW is a highly productive, single-pass welding process for thicker materials between 1 inch (25 mm) and 12 inches (300 mm) in a vertical or close to vertical position.
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