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With speed welding, the plastic welder, similar to a soldering iron in appearance and wattage, is fitted with a feed tube for the plastic weld rod. The speed tip heats the rod and the substrate, while at the same time it presses the molten weld rod into position. A bead of softened plastic is laid into the joint, and the parts and weld rod fuse.
Radio-frequency welding, also known as dielectric welding and high-frequency welding, is a plastic welding process that utilizes high-frequency electric fields to induce heating and melting of thermoplastic base materials. [1] The electric field is applied by a pair of electrodes after the parts being joined are clamped together.
Welding thermoplastic with heat is very similar to welding glass. The plastic first must be cleaned and then heated through the glass transition, turning the weld-interface into a thick, viscous liquid. Two heated interfaces can then be pressed together, allowing the molecules to mix through intermolecular diffusion, joining them as one.
The result is iFixit’s soldering iron powered by USB-C. It features a heat-resistant cap, like a pen, to reduce burn risk, and an accelerometer to automatically switch it off if you drop it.
A soldering station has a temperature control and consists of an electrical power supply, control circuitry with provision for user adjustment of temperature and display, and a soldering iron or soldering head with a tip temperature sensor. The station will normally have a stand for the hot iron when not in use, and a wet sponge for cleaning.
The electric soldering iron is widely used for hand-soldering, consisting of a heating element in contact with the "iron" (a larger mass of metal, usually copper) which is in contact with the working tip made of copper. Usually, soldering irons can be fitted with a variety of tips, ranging from blunt, to very fine, to chisel heads for hot ...
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