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A part's-eye view of a boring bar. Hole types: Blind hole (left), through hole (middle), interrupted hole (right). In machining, boring is the process of enlarging a hole that has already been drilled (or cast) by means of a single-point cutting tool (or of a boring head containing several such tools), such as in boring a gun barrel or an engine cylinder.
Long block - a short block, with mounted and gasketed cylinder head, valves and camshaft Crate engine - a new or remanufactured engine, considered to be equivalent to a new engine. [ 3 ] Parts include more than a long block, including intake manifold, and carburetor or fuel injection system, oil pan, valve covers, and perhaps an alternator
A "top overhaul" is composed of the replacement of components inside the cylinder head without removing the engine from the vehicle, such as valve and rocker arm replacement. It may include a "valve job". A "major overhaul" is composed of the whole engine assembly, which requires the engine to be removed from the vehicle and transferred to an ...
Boring can be done on mills, lathes or drill press machines, either with a boring head or with just a boring tool. The shorter the distance between the tool holder and the material, the less distortion created from vibration or unbalanced gyroscopic effects. The greater the distance (static or dynamic mounts) the more flex in the tool or an ...
Cylinder head porting refers to the process of modifying the intake and exhaust ports of an internal combustion engine to improve their air flow. Cylinder heads, as manufactured, are usually suboptimal for racing applications due to being designed for maximum durability. Ports can be modified for maximum power, minimum fuel consumption, or a ...
This is also common for motorcycles, and such head/cylinder components are referred to as barrels. Some engines, particularly medium- and large-capacity diesel engines built for industrial, marine, power generation, and heavy traction purposes (large trucks, locomotives, heavy equipment, etc.) have individual cylinder heads for each cylinder ...
In a piston engine, the bore (or cylinder bore) is the diameter of each cylinder. Engine displacement is calculated based on bore, stroke length and the number of cylinders: [ 1 ] displacement = π ( 1 / 2 × bore ) 2 × stroke × n cylinders
The cost of the replacement component (i.e. the head gasket itself) is usually relatively low, however there are significant labor costs involved in the replacement process. [6] This is because the process of removing and replacing the cylinder head is a time-consuming task.
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