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A benefit of pre-topped double tees is a higher quality concrete for more durable surface to reduce traffic wears. Factories can produce the topping with minimum concrete strength of 5,000 psi. In some areas, the strength can be 6,000-8,000 psi. This compares to the field-placed concrete topping with the lower concrete strength of 4,000 psi. [6]
If the existing floor slab is in poor condition, it can be cut, or ground and the natural aggregate can be featured as the "exposure level". If the existing surface is in very poor condition a topping slab with a minimum thickness of 50 mm (2 inches) can be added on top of the existing slab.
Typically concrete slabs perform better than implied by their R-value. [5] The R-value does not consider thermal mass, since it is tested under constant temperature conditions. Thus, when a concrete slab is subjected to fluctuating temperatures, it will respond more slowly to these changes and in many cases increase the efficiency of a building ...
Gypsum concrete is lightweight and fire-resistant. A 1.5-inch slab of gypsum concrete weighs 13 pounds per square foot versus 18 pounds per square foot for regular concrete. [10] Even though gypsum concrete weighs less, it still has the same compressive strength as regular concrete, based on its application as underlayment or top coat flooring ...
Waffle slabs are preferred for spans greater than 40 feet (12 m), because, for a given mass of concrete, they are much stronger than flat slabs, flat slabs with drop panels, two-way slabs, one-way slabs, and one-way joist slabs. [2] Section of a waffle slab including beam, ribs, and column head
In the category of self-leveling concrete there are two main groups of materials: underlayments and toppings. An underlayment is installed over an existing subfloor to smooth it out and correct any surface irregularities prior to the installation of all types of floor coverings, including sheet vinyl, vinyl composition tile (VCT), wood, ceramic tile and carpet.
Researchers have tried to sequester CO 2 in concrete by developing advanced materials. One approach is to use magnesium silicate as an alternative to calcium. This lowers the temperature required for the production process and decreases the release of carbon dioxide during firing. During the hardening phase, additional carbon is sequestered.
The precast concrete slab has tubular voids extending the full length of the slab, typically with a diameter equal to the 2/3–3/4 the thickness of the slab. This makes the slab much lighter than a massive solid concrete floor slab of equal thickness or strength. The reduced weight also lowers material and transportation costs.