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If the existing floor slab is in poor condition, it can be cut, or ground and the natural aggregate can be featured as the "exposure level". If the existing surface is in very poor condition a topping slab with a minimum thickness of 50 mm (2 inches) can be added on top of the existing slab.
A benefit of pre-topped double tees is a higher quality concrete for more durable surface to reduce traffic wears. Factories can produce the topping with minimum concrete strength of 5,000 psi. In some areas, the strength can be 6,000-8,000 psi. This compares to the field-placed concrete topping with the lower concrete strength of 4,000 psi. [6]
A concrete slab is a common structural element of modern buildings, consisting of a flat, horizontal surface made of cast concrete. Steel- reinforced slabs, typically between 100 and 500 mm thick, are most often used to construct floors and ceilings, while thinner mud slabs may be used for exterior paving ( see below ).
Logo of Eurocode 2 An example of a concrete structure. In the Eurocode series of European standards (EN) related to construction, Eurocode 2: Design of concrete structures (abbreviated EN 1992 or, informally, EC 2) specifies technical rules for the design of concrete, reinforced concrete and prestressed concrete structures, using the limit state design philosophy.
This makes the slab much lighter than a massive solid concrete floor slab of equal thickness or strength. The reduced weight also lowers material and transportation costs. The slabs are typically 120 cm wide with standard thicknesses normally between 15 cm and 50 cm. Reinforcing steel wire rope provides bending resistance.
Concrete has a very low coefficient of thermal expansion, and as it matures concrete shrinks. All concrete structures will crack to some extent, due to shrinkage and tension. Concrete which is subjected to long-duration forces is prone to creep. The density of concrete varies, but is around 2,400 kilograms per cubic metre (150 lb/cu ft). [1]
The typical installation thickness of these products is about 1 ⁄ 4 inch (6 mm) to ensure there is enough mass present for the material to flow, although some self-leveling products now exist that can be installed at an average thickness of only 1 ⁄ 8 inch (3 mm).
The compressive strength of a concrete is determined by taking standard molded, standard-cured cylinder samples. Many factors need to be taken into account, from the cost of the various additives and aggregates, to the trade offs between the "slump" for easy mixing and placement and ultimate performance.
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