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Most cast bullets are made of lead alloyed with tin and antimony; but zinc alloys have been used when lead is scarce, and may be used again in response to concerns about lead toxicity. Most commercial bullet manufacturers use swaging in preference to casting, but bullet casting remains popular with handloaders. [1]
Custom lead bullets, such as those for obsolete calibers, wildcat cartridges, or for special purposes, are easily made with inexpensive casting or swaging equipment. In contrast, manufacturing jacketed bullets requires far more expensive equipment to draw the jackets and swage in the core, so is generally limited to commercial projectile producers.
Rock Chuck Bullet Swage (later abbreviated RCBS) is a handloading equipment manufacturer operating in Oroville, California. The company originated during the sporting ammunition shortage caused by World War II , became a widely recognized manufacturer of handloading equipment, and has subsequently been purchased by Hodgdon Powder Company .
With a mold, bullets can be made at home for reloading ammunition, where local laws allow. Hand-casting, however, is only time- and cost-effective for solid lead bullets. Cast and jacketed bullets are also commercially available from numerous manufacturers for handloading and are most often more convenient than casting bullets from bulk or ...
Two bullet molds for lead casting. A hand mold is a simple mold used for low quantity work. It is used in the injection molding and printing industries. It is made by a hand injection molding machine. It is a simple machine which contains a barrel, handle, nozzle, mold and heaters.
A shot tower is a tower designed for the production of small-diameter shot balls by free fall of molten lead, which is then caught in a water basin. The shot is primarily used for projectiles in shotguns , and for ballast , radiation shielding , and other applications for which small lead balls are useful.
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Total metal jacket (TMJ or full metal case) bullets [1] are made by electroplating a thin jacket of ductile metal (usually copper) over a core of different metal requiring protection from abrasion or corrosion. [2] Similar full metal jacket bullets mechanically swage a thin sheet of metal over the core. The swaging process leaves an opening ...
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