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In the 1930s metallurgists Albert Portevin and D. Seferian attempted to experimentally determine heat transfer characteristics in welding. [1] They correlated the effects of several factors—material properties, welding process, and part dimensions—on temperature distribution, by performing oxyacetylene (gas) and covered electrode (arc) welds on plates and bars of various profiles, and ...
where Q = heat input (kJ/mm), V = voltage , I = current , and S = welding speed (mm/min). The efficiency is dependent on the welding process used, with gas tungsten arc welding having a value of 0.6, shielded metal arc welding and gas metal arc welding having a value of 0.8, and submerged arc welding 1.0. [1]
Rotary friction welding is widely implemented across the manufacturing sector and has been used for numerous applications, [17] [18] [19] including: Parts in gas turbine such as: turbine shafts, turbine discs, compressor drums, [20]
With hot wedge welding, the speed of travel is an added parameter as the wedge unit is self-propelled by the rollers. The typical temperature range when welding high-density polyethylene (HDPE) is 220 to 400 °C (428 to 752 °F); the travel speed is typically 0.7 to 4 metres per second (2.3 to 13.1 ft/s). [5]
The metal puddle will travel towards where the metal is the hottest. This is accomplished through torch manipulation by the welder. The amount of heat applied to the metal is a function of the welding tip size, the speed of travel, and the welding position. The flame size is determined by the welding tip size.
Higher weld travel speed can be obtained using a speed tip. Localization of high temperature gas on the weld surface allows for thermoplastics to heat up faster and flow easier, resulting in an increase in capable welding speed. [2] Too fast of a welding speed can stretch the weld rod, unevenly filling the joint and compromising the overall ...
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Friction welding (FWR) is a solid-state welding and bonding process that generates heat through mechanical friction between workpieces in relative motion to one another. The process is used with the addition of a lateral force called "upset" to plastically displace and fuse the materials. [1]